Monday, February 29, 2016

Understanding drills and drill bits !

Power Drills

It could be challenging for some of us when it comes to use professional tools safely. Drills are the kind of electronic appliances which could make our life much easier and speed up the process of our projects, however, if we have limited knowledge about their ability and limitations, we may feel frustrated and consequently, prolong our effort in advancing in a project. 

Any DIY’er knows that the right tools make jobs much easier, safer and neater.  Some of us are lucky enough to have a parent who has the knowledge and enthusiasm to pass on their power tool skills. The rest of us are on their own! If you have never used a particular tool before they can be very intimidating. How do you know which one to buy and what the heck do you do with it once its home?
One of the most essential and versatile tools of all is the power drill. The diagram below shows you the most important parts. Basically you work out which is the right type and size of drill bit to use, attach it, make an indentation in the surface for the end of the drill bit and off you drill. There are sections on rawl plugs and drill bits at the bottom of the article.
Basic Drill Parts
Basic Drill Parts. Source: http://en.wikipedia.org/

The drill bit is the threaded metal end that actually forms the hole. There are different types of drill bits. Nearly every drill comes with a selection of drill bits but they are usually low quality. One of the first things you learn is better quality drill bits make drilling much easier and neater.
The chuck is a rotating clamp that holds the drill bit in place. Some drills need a ‘chuck key’ to loosen or tighten this; other drills have a manual release. Loosen the chuck; insert the drill bit into the opening. Stand the drill up so the drill bit is facing directly upwards and is straight. Tighten the chuck so it firmly grips the drill bit, make sure it is straight. Make sure you remove the chuck key before you start the drill. Drills will come supplied with their own chuck key.
A drill may or may not have a torque and/or speed selector. These are used to adjust the drill for different materials. Using the correct settings reduces wear on the tool and also makes the job easier and neater. Check the drill manual to find out which settings to use.

Choosing A Drill

A basic drill will allow you to drill holes in materials like doors, plasterboard and window frames. It should also have settings and attachments so you can use it as a power screwdriver. To drill into hard materials like metal and brick you need a drill with hammer action or even SDS (special direct system). SDS drills are really for professional jobs – they can take larger drill bits and be be used for chiselling through concrete and punching through thick walls.
You should decide if you want a cordless or corded drill. Cordless drills are more portable so if you want to drill things at the bottom of the garden or away from a power source you really need one of these. They tend to be lighter and easier to handle making them better for a novice and for jobs that involve balancing or holding the drill upwards or at an angle.  They rely on their battery to provide power and for that reason buy a brand with a good battery. Poor quality batteries might not last long (they can be expensive to replace), run out of power quickly and need to be recharged regulary all of which can make using the drill a pain. But modern quality batteries will last for ages, charge quickly and hold their charge for days if not weeks. Some cordless drills just are not powerful enough for masonry and metal but as most of us live in modern buildings we don’t need this ability. The voltage of the drill tells you how powerful it is. An 18V drill is a good choice for a general household drill.
Corded Drill

Corded drills draw their power directly from the grid so they are more powerful and can provide features that are hard to deliver in a cordless device.  They tend to be bigger and heavier – make sure you test the weight. Can you safely hold and angle the drill? If not, don’t buy it as you will not be able to operate it safely. For corded drills the power is given in watts. For most homeowners the power of a corded drill is not need and their weight makes them hard to use. But if you have on old house and you need to drill into bricks, stone or metal you will really need one of these.
You should be looking for a variable seed drill with a reverse gear. The reverse gear makes it useful as a power screwdriver and helps you withdraw the drill bit from some materials.  The variable speed options make it easier to use the drill on different materials safely. These days you should be able to get a decent drill cheaply that has both these options – don’t be tempted to go for the cheapest drill with the least options. You will regret its lack of flexibility.
It’s really important to pick a drill that you can grip safely and comfortably and that feels well balanced in your hand. This really does make a difference to how neat your jobs will be and how safely you can handle the tool.  If you are buying a cordless drill I recommend choosing one that will stand up on its battery.  If you have an unstable drill or one that has to be laid down; you are likley to drop it or just get immensely irritated having to constantly find a safe place to pop it down during your DIY.
It’s useful to choose a drill with a built in spirit level so you can make sure your holes are true. Depth stops are useful to make sure you don’t drill though a surface and that your hole is deep enough for a rawl plug.
We also recommend thinking about buying your cordless drill from a range that has a single battery and charger that can be fitted to multiple tools. The battery and charger are the most expensive and heavy elements. If you only need one of these you can buy lots of different power tools like saws, routers, sanders, staplers, nail guns…..  Just charge the battery and select the tool you want to use.

Safety Pointers

Remember that water, gas and electricity pipes and cables might be running under the floor, ceiling or walls. If you don’t know where your cables and pipework run consider buying a tool which will sense where they are before you drill.
Loose clothing, necklaces, scarves and long hair can easily get caught in the rotating parts of a drill so be sensible and make sure your hair is tied back and loose clothing or jewellery has been removed.
Goggles should be worn. I know – every tool handbook says this from a toothpick to a forklift trck. But drills create dust, alot of dust, hot dust, alot of very hot dust which can burn your eyes.
The drill bit gets hot, very hot.  Give it time to cool down before you try and change it.
Remove the chuck key before using the drill – unless you want a heavy metal object flying at great speed into your face or surroundings.
It is hard and unsafe to drill into a flat surface. For slippery surfaces such as tiles put some masking tape over the area first. The tape will help the drill bit stay steady while it perforates the surface of a tile. If you don’t tape the area first you risk the drill bit sliding over the tiles injuring you, scratching or breaking the tile. For other surfaces use a screw or nail tip to make an indentation for the tip of the drill bit. Always start to drill slowly applying gentle pressure. As the drill starts to bite, gradually increase the speed and pressure on the drill. This will prevent the drill jumping and should produce a neater hole.

Rawl or Wall Plugs

Rawl Plug and Screw
Rawl Plug and Screw

These are usually made of plastic and they help to transfer the weight of an object (to be hung by a screw) into the wall or other surface. The rawl plug prevents the surface crumbling and the screw falling out – along with the object! In most domestic situations where you are drilling into plaster board or masonry rawl plugs are essential – you can’t just drill a hole and screw directly into it. Instead a rawl plug should be gently pushed into the drill hole and a hammer used to gently knock it all the way in. Then the screw is screwed into the rawl plug, see left.

Once you have screwed into the rawl plug check it is secure – if the screw can move around in a circle or falls out of the hole you need to start again. If the hole is too big choose a bigger rawl plug and screw. If the surface has disintegrated move a few inches and drill a new hole.
The size of the screw, rawl plug and drill bit are important and should be related to each other. Start with the screw, then choose a rawl plug to match – it will be just a little bit wider than the screw. Then choose a drill bit just a little bit wider than the rawl plug. The idea is to be able push the rawl plug into the drill hole without using too much force but the hole should not be so large that there is clear space around the rawl plug. You will often find that the screws and rawl plugs that come with shelves or TV brackets are small and poor quality or none are supplied. Every DIY’er should buy some decent quality general purpose screws and rawl plugs in a range of sizes. All DIY shops sell these in compartmented buckets. So buy a bucket and you will have no trouble finding a screw and matching rawl plug suitable for any job.
If you need to remove a rawl plug from a hole you should screw in a screw a few turns and then use your hand or the claw end of a hammer to pull out the screw and rawl plug together.

Drill Bits Matter

Don’t be tempted to buy the cheapest ones or to use the same bit for every job. First of all you need different sizes for each rawl plug. Secondly you need certain types of drill bits for each different material – wood, metal and brick need specific drill bits. If you don’t use the right drill bit you could damage your drill, end up with a crumbling useless hole or give yourself a coronary trying to force the drill bit into a material that’s too hard for it.
Masonary drill bits are for bricks and breeze blocks  /  Wood drill bits are for….well wood and have pointed ends  /  Countersink drill bits drill a hole and make an indentation for a screw head and help prevent wood splitting when screws are tightened  /  High speed steel (HSS) bits are for drilling into metal and are black  /  Wood Spade or Paddle bits look like spades and are for making large diameter holes in wood  /  Only SDS drill bits should be used for SDS drills or on SDS settings  /  Special drill bits should be purchased for tiles, ceramic tiles and glass.  /  Screwdriver drill bits can be used to use the drill as a power screwdriver.
Most drills will come with a set of drill bits of different sizes. It is often worth buying better quality drill bits – you really will notice the difference.

1 comment:

  1. Your blog on understanding drills and drill bits is incredibly informative and helpful. I appreciate the effort you've put into creating such valuable content. Your thorough explanations make it easy for readers to grasp the concepts and choose the right tools for their projects. I especially found your insights on Best Drill Bits for Concrete. very useful. Keep up the fantastic work!

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